How to use the flaked corn machines at farm?

Flaked corn machines Features

Controllable Investment and Short Cycle

The investment scale is flexible and controllable, and the project cycle is extremely short. It takes only 30 days at the minimum from planning to production, enabling ranches to quickly start production and seize market opportunities.

Efficient and Flexible Production

It can produce flaked corn just 50 minutes after startup, ensuring efficient and flexible production to meet the rapid production needs of ranches. Only one part-time operator is required, which does not consume excessive labor resources and effectively reduces labor costs.

High-Quality Flakes

The gelatinization degree of the flaked corn can reach 75%, providing high-nutrition feed for dairy cows and beef cattle, enhancing the growth performance and milk production of livestock.

Advantages

One-stop Turnkey Project

As a turnkey project, a single supplier provides professional management, ensuring the continuity and professionalism of the project. With 27 years of experience in grain flaking, the equipment is stable and reliable, the process is simplified, and the production efficiency far exceeds that of competitors.

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Powerful Accessories and High Gelatinization Degree

The supporting equipment is from well-known domestic brands, with strong competitiveness. The high gelatinization degree not only meets the nutritional needs of livestock but also improves feed conversion rate. The production line is automatically controlled, eliminating the need for a steel structure factory building, greatly saving civil construction costs. It also enables unattended operation, further streamlining personnel, and has no post-modification costs, saving expenses for the long-term operation of ranches.

Benefits

Labor Cost Savings

Only one part-time operator is needed for production. Compared with other similar products, it can save 30,000 – 80,000 yuan per month in costs (calculated based on an annual labor cost of 50,000 yuan per person).

Reduced Project Costs

The turnkey project can reduce 1 – 2 project technicians and save 200,000 – 400,000 yuan in steel structure workshop construction costs, significantly reducing the overall cost.

Quick Investment Recovery

The flaked corn machines investment cost can be recovered in as short as 7 months. Compared with outsourcing flaked corn, the return on investment is extremely high, bringing substantial profits to ranches.

Equipment Details

The HIO flaking solution adopts a modular design for the whole machine, facilitating its use in different ranches and allowing for production capacity upgrades or reselling. Each unit is carefully crafted.

The longitudinal conditioning unit is made of all SS304 stainless steel, with unique steam nozzles and a modular design.
The horizontal conditioning unit is equipped with high-quality reducers, bearings, and conveyor blades.
The support unit has a welded steel base that has undergone annealing treatment, along with stainless steel toolboxes and water tank modules.
The steam control unit is stable without leakage points.
The flaking unit has patented roller designs.
The automatic control unit uses well-known brand electrical components, ensuring flexible and convenient operation.

Its process includes a feeding port, a cleaning process, a soaking process, the HIO flaking solution, and a finished product conveyor. Optional supporting processes can be selected according to customer needs. The investment budget offers options with and without a soaking process + a steam generator, and includes supporting items such as a 0.5T steam generator and a 0.7T reverse osmosis device, meeting the diverse needs of ranches.

The Bellaex Ranch-level flaked corn machines (HIO flaking solution) provides efficient, economical, and high-quality feed processing solutions for modern and large-scale ranches with its excellent FAB elements, helping ranches stand out in the fierce market competition and achieve sustainable development and profitable growth.