In corn flaking production, the raw material cleaning process is often underestimated. Traditional cleaning equipment focuses solely on “impurity removal” but overlooks the critical requirement of corn flaking – low breakage rate is the key to quality. Any damage to corn kernels directly increases powder content in the final product, affecting both product quality and market value.
Industry Challenges: Limitations of Conventional Cleaning Equipment
Most cleaning equipment on the market suffers from three major flaws:
High Breakage Design: Traditional high-impact cleaning methods cause significant kernel damage
Inefficient Clean: Single screening mode fails to effectively separate light impurities with similar density
Energy and Space Waste: Outdated equipment occupies excessive space with inefficient energy consumption
Bellaex’s Innovative Solution: Specialized Cleaning System
After two years of joint R&D with specialized manufacturers, we’ve launched the industry’s first corn flaking-specific cleaning system, featuring breakthrough technologies:
Core Components
Dual-layer Vibrating Screen: Incorporates German damping technology with adjustable amplitude to ensure screening efficiency while minimizing breakage
Self-circulating Air Separator: Equipped with variable-frequency fan for gradient separation of light impurities and dust
Intelligent Control System: PLC monitors material flow in real-time, automatically adjusting screen vibration and air volume
Five Technological Advantages
Ultra-low Breakage: Patented damping screen structure significantly reduces kernel damage
High-efficiency Clean: Exceptional impurity removal performance
Energy Saving & Eco-friendly: Remarkably lower energy consumption with excellent noise control
Flexible Adaptation: Wide adjustable capacity range with compact footprint
Smart Maintenance: Features clogging warning system and quick-release screen
Customer Testimonial: Field Data from Leading Feed Manufacturer
After adopting Bellaex’s system, the manufacturer achieved:
Significant reduction in product powder content
Notable decrease in energy consumption per ton
Extended screen replacement intervals
Substantial annual cost savings
“Bellaex’s specialized cleaning equipment completely resolved our long-standing powder content issues,” stated the production director, “more importantly, it achieved zero complaints in the process.”
Professional Advice: Six Criteria for Selecting Cleaning Equipment
- Breakage control capability
- Dynamic adjustment function
- Independent air separation system control
- Maintenance convenience evaluation
- Energy consumption comparison
- Manufacturer’s R&D capability
Bellaex remains committed to advancing corn processing technology, providing more professional solutions for the industry. Visit our website or call for the “Corn Flaking Cleaning Equipment Selection Guide.”
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