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Corn Flaking Mill

Corn Flaking Mill

Bellaex's flaking mill is the ideal choice for steam-flaked corn

Bellaex's corn flaking mill is recognized for its stability and cost-effectiveness in feed mills and ranches. It operates continuously, producing uniform flakes without downtime. In 12 years, 300 units have been sold. With 10 models offering 1 - 10 tons/hour capacity, it's an ideal choice for your operations, backed by our commitment to quality. View our project case

corn flaking mill

Capacities & Models

1

FC7175SF

Capacity:10t/hr
Rolls size:711-1750mm
Power:110kW

2

FC7150SF

Capacity:8.5t/hr
Rolls size:711-1500mm
Power:110kW

3

FC6150F

Capacity:6.5t/hr
Rolls size:600-1500mm
Power:90kW

4

FC6125F

Capacity:5t/hr
Rolls size:600-1200mm
Power:74kW

5

FC4150F

Capacity:5t/hr
Rolls size:400-1500mm
Power:74kW

Download the brochure

Build for perfect production

The perfect performance of BellaEx‘s flaking mills is the result of hardworking customers, excellent engineers, and continuous product improvement.

The patent high-performance hydraulic pumping station enables users to easily and precisely adjust and control the thickness of the flakes.

We customize different surface textures of the feeding roll for different processing materials to achieve the best feeding performance.

Build for quality

Using the best materials means high-quality products. We never skimp on product quality.

Germany sealing strips, 10000 Gauss strong permanent magnets, Gear Unit from an internationally famous brand… They are more expensive, but we believe they are worthwhile.

Our excellent product quality has enabled us to gain more customers in the past 10 years. The continuous growth in the number of customers also indicates the robustness of our product quality.

Build for durable

They continuously produce uniform flakes 24/7, day by day, year after year, without unexpected downtime.

The steam exhaust design reduces the corrosion inside the machine. SS304 shell and inside parts make it corrosion-resistant and more durable.

With good materials and special designs, our flaking mills can guarantee an ultra-long service life of 25 years.

Build for cost-effective

BellaEx‘s flaking machines have the highest capacity and efficiency and the lowest operating cost in the industry.

Fewer unexpected shutdowns for maintenance mean less expense and more output.

Although we never cut costs on materials and quality, with China’s powerful supply chain and manufacturing capabilities, we still provide the machines with top quality and better prices.

Build for customer‘s needs

Over the past decade, numerous customers have approached BellaEx to upgrade their steam-flaked corn production lines.

The machines we have replaced range from inexpensive ones to expensive ones, including some famous brands. They have encountered different failures such as uneven flaking, corn kernels without being flaked, and severe corrosion of the machine and nearby objects by steam.

During these years, BellaEx’s outstanding engineers have resolved one problem after another that often disrupts production, and they have also gained a deeper understanding of how to make the machines better meet customer needs. ‘We know where problems might occur, and we make sure they don’t happen.’

This also gradually built up our confidence. We can assert with full confidence that ‘BellaEx possesses the most advanced steam flaking technology and process.’
Project cases

SS304 ensures 25-year ultra-long service life
Uniform and stable patented feeding design
Better magnet provides better protection
High-performance hydraulic pumping station for easy and precise control
Extra protections: disc springs
Special customized bearings: operate smoothly with low noise
Steam exhaust design
Exquisitely refined roll processing technology
SS304 ensures 25-year ultra-long service life

●All parts (where the processing materials are touched) and the outer shell are made of SS304, making it corrosion-resistant and more durable.

●Fully enclosed design with all sealing strips made in Germany. It operates cleanly and safely, without steam or dust overflows.

●The base, welded from 45# carbon steel and quenched, offers stable and powerful support for the machine.

●The square-bearing pedestals provide better stability and guarantee continuous and stable production.

Uniform and stable patented feeding design

●The Gear Unit (internationally renowned brand SEW) provides continuous and stable power for the feeding roller.

●Using the hydraulic system, the output can be easily adjusted.

●We customize different surface textures of the feeding roll for different processing materials to achieve the best feeding performance.

Better magnet provides better protection

●Compared with the 3000 Gauss ordinary magnets used by other brands, the BellaEx corn flaking machine selects 10000 Gauss (optional) strong permanent magnets.

●The cost is five times that of ordinary magnets. But we think it’s worth it!

●It can effectively remove the iron impurities in the raw materials and better protect the rolls, the core component of the flaking mill, which ensures continuous production and reduces the time wastes and economic losses of buyers in terms of machinery stoppage and repair.

High-performance hydraulic pumping station for easy and precise control

●PLC control system enables the machine to be operated automatically.

●The high-performance hydraulic pumping station enables users to easily and precisely adjust and control the thickness of the flakes. This technical function is a national patent.

●The hydraulic pumping station is equipped with an accumulator and an automatic hydraulic control system, enabling it to automatically operate intermittently and be more energy-efficient.

Extra protections: disc springs

●We add disc springs as another protection for the rolls. When a hard metal object accidentally enters between the rollers, the disc springs buffer first, so that the rollers will not be damaged.

Special customized bearings: operate smoothly with low noise

●Special customized bearings: temperature-measurable, high-temperature-resistant and with centralized lubrication.

●Each pulley has been subjected to balance detection. It has stable performance and is convenient to install and disassemble.

Steam exhaust design

●The steam exhaust design allows the steam mixed in the materials entering from the previous process to be discharged, reducing the corrosion inside of the machine.

Exquisitely refined roll processing technology

The rolls are made of high-nickel-chromium-molybdenum alloy. We usually use CHFI rolls. IRLE ORT rolls and Yenar rolls are optional.

●The shaft head is made of C45 steel.

●All rolls are subject to dynamic balance tests before being put into use so that each of them can meet the requirements of high-load processing.

Advantages