Biscuit Roller

In high-speed biscuit and cracker production, even a millimeter of wear or a slight sticking issue can lead to significant waste and inconsistent product weight. Upgrade your line with Bellaex’s hygienic [Food Grade Steel and Chilled Iron rolls], engineered for precise dough sheeting and gauging. Unlike softer alternatives, our rolls feature an ultra-smooth, non-stick surface tailored to your specific dough rheology—ensuring clean release and easy sanitation. Whether you need replacement parts for existing machinery or custom OEM solutions, we deliver the strict dimensional stability needed to keep your operation running smoothly.

Industrial Biscuit Roller Manufacturer | Custom Rotary Moulds & Sheeting Rolls | Bellaex

Optimize your biscuit production with Bellaex food-grade biscuit rollers. We offer custom CNC engraving for rotary moulds, durable sheeting rolls, and cookie dough rollers with anti-stick coating. Precision engineered for OEMs and factories.

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Product Overview

Precision Engineered Mill Rollers for the Grain Industry

Overview

Content Paragraph: Shandong Zibo Jintai Roll Co., Ltd (Bellaex) combines decades of metallurgical expertise with advanced CNC engraving technology to produce biscuit dough rollers that perform flawlessly under continuous industrial operation. We don't just supply metal cylinders; we provide engineered surfaces that optimize dough rheology and release properties.

Our product range covers the critical stages of the biscuit forming line:

  • Dough Sheeting & Gauging Rolls: Designed with high surface hardness and strict concentricity to ensure uniform dough sheet thickness for crackers and hard biscuits.
  • Rotary Moulding Rolls: Featuring custom CNC engraving on food-grade bronze or steel shells, delivering intricate designs with sharp definition for soft cookies and shortbreads.
  • Rotary Cutting Rolls: Engineered for precision and edge retention, ensuring clean cuts and separation for hard biscuit shapes without deformation.
  • Whether you are producing soda crackers, digestive biscuits, or complex sandwich cookies, Bellaex delivers the food-grade rollers that major global brands trust.


Biscuit Roller

FAQ

Q: Can Bellaex manufacture custom biscuit moulds based on a sample or photo?

A: Yes. We specialize in custom biscuit roller design. If you do not have the original CAD drawings, our engineering team can reverse-engineer your existing roll or biscuit sample to create a precise digital model. We use high-precision CNC engraving to ensure the replicated pattern matches your product specifications perfectly.

Q: What materials do you use to ensure food safety?

A: Hygiene is our top priority. We manufacture food-grade biscuit rollers using certified materials such as high-quality Carbon Steel (45#), Alloy Steel, or Lead-free Bronze for rotary moulds. All rolls can be supplied with specific surface treatments (e.g., hard chrome plating or specialized non-stick coatings) to meet international food contact standards.

Q: Are your rolls compatible with major biscuit machinery brands?

A: Absolutely. Bellaex manufactures replacement rolls that are fully compatible with equipment from major global manufacturers. We strictly adhere to OEM tolerances for bearing fits and gear locations to ensure a seamless installation.

Q: Do you offer re-engraving or repair services for worn rollers?

A: Yes, for valuable bronze rotary moulds, we often provide re-engraving services to restore the pattern definition, extending the roller's lifespan and saving you replacement costs. Please contact our technical team to assess if your roller is suitable for refurbishment.

Q: How do you package heavy rollers for international shipping?

A: To prevent damage and corrosion during sea freight, all biscuit rollers are coated with food-safe anti-rust oil and wrapped in moisture-proof barriers. They are then secured in fumigation-free wooden crates designed to withstand impact, ensuring they arrive at your factory in perfect condition.

Material & Manufacturing

Material Science & Manufacturing Excellence

Content: At Bellaex, we understand that a biscuit roller is more than just a machine part—it is a food-contact surface that requires strict hygiene and metallurgical stability. We control every variable in the manufacturing process to ensure premium quality.

Food-Grade Metallurgy

We strictly utilize certified food-grade materials to ensure safety and compliance:

  • High-Grade Carbon Steel & Alloy Steel: Selected for sheeting and cutting rolls to provide high tensile strength and impact resistance.
  • Lead-Free Bronze: Used for premium rotary moulds, offering excellent natural dough release properties and superior thermal conductivity.
  • Chilled Cast Iron: For applications requiring extreme surface hardness and wear resistance.

Advanced CNC Engraving

Unlike traditional casting methods that may lack definition, our rotary moulds are processed using multi-axis CNC engraving centers. This digital manufacturing process ensures:

  • Sharp Pattern Definition: Complex designs and logos are reproduced with micron-level accuracy.
  • Uniform Cavity Volume: Ensures every biscuit has the exact same weight, reducing raw material waste and ensuring consistent baking.

Hygienic Surface Treatments

To solve the common headache of "dough sticking," we offer specialized surface treatments including Hard Chrome Plating and PTFE (Teflon) Coatings. These finishes create an ultra-smooth, non-porous surface that allows for easy cleaning and effortless dough release, even with sticky high-sugar formulations.


Biscuit Roller

Technical Specifications & Application Grades

Roll Grades & Application Guide

We engineer Bellaex biscuit rollers to strict metallurgical standards to match your specific production stage—from dough feeding to final cutting.

Grade / MaterialKey CharacteristicsRecommended Application
High-Grade Carbon Steel (e.g., 45# / 1045)Excellent machinability and toughness; Cost-effective solution.Dough Feeding Rolls, Support Rolls
Alloy Steel (e.g., 42CrMo / 4140)High tensile strength and impact resistance; Suitable for high-load cutting edges.Rotary Cutting Rolls (Hard Biscuits), Heavy-duty Sheeting Rolls
Chilled Cast Iron (LTC / NCC)Extremely hard surface (wear-resistant) with a softer core; Naturally non-stick.Gauging Rolls, Final Sheeting Rolls, Laminating Rolls
Lead-Free Bronze / BrassSuperior dough release properties; Allows for the finest engraving detail.Rotary Moulding Rolls (Soft Cookies, Shortbreads)
Food-Grade Polymer / NylonLightweight; Non-corrosive; Gentle on conveyor belts.Apron Rolls, Auxiliary Drive Rolls (Custom request only)


Technical Specifications


ParameterSpecification Range / Standard
Diameter RangeØ 150 mm – Ø 600 mm (Customizable up to [Insert Max Dia])
Face LengthUp to 2500 mm (Matches all standard conveyor widths)
Surface Hardness• Steel Rolls: HRC 50 – 58 (Hardened & Tempered)
• Chilled Iron: HS 68 – 75
• Bronze: HB 180 – 220
Surface Finish (Ra)Ra 0.4 μm (Fine Grinding) to Ra 0.1 μm (Mirror Polish/Chrome Plated)
Engraving Depth0.5 mm – 5.0 mm (Depending on biscuit design)
Concentricity / Run-out≤ 0.02 mm (Critical for uniform biscuit weight)
Dynamic BalanceG2.5 / G6.3 (ISO 1940 Standard) for high-speed operation
Surface TreatmentHard Chrome Plating, Electroless Nickel, Teflon (PTFE) Coating


Key Features

Why Leading Bakeries Choose Bellaex Biscuit Rollers

1. Precision Weight Control (Maximizing Yield)

In industrial baking, even a 1-gram deviation per biscuit adds up to significant raw material loss over a year. Bellaex utilizes high-precision CNC engraving to ensure every mould cavity has identical volume.

The Benefit: You achieve strict dough weight consistency, reducing "giveaway" (overweight products) and ensuring uniform baking color and texture.


Biscuit Roller

2. Seamless Release & Non-Stick Performance

Sticky dough leads to machine downtime and deformed products. Our rolls feature advanced surface treatments, including Hard Chrome Plating and Food-Grade PTFE (Teflon) coatings, tailored to your specific dough moisture and sugar content.

The Benefit: Drastically reduces production stoppages for cleaning and ensures perfectly shaped biscuits, even with difficult, sticky formulations.

3. Extended Lifespan via Metallurgy

Standard steel rolls wear out quickly under the friction of abrasive ingredients (like whole grains or sugar crystals). Bellaex employs Chilled Cast Iron and wear-resistant Alloy Steel with superior surface hardness (up to HS 75).

The Benefit: Our rolls maintain their pattern definition longer, extending the replacement interval and lowering your Total Cost of Ownership (TCO).

4. OEM Compatibility & Reverse Engineering

Running an older line without original drawings? No problem. We can reverse-engineer your existing worn-out roller or simply take a physical biscuit sample to recreate the exact mould design digitally.

The Benefit: You get a drop-in replacement that fits your existing bearing housings and drive gears perfectly, eliminating the need for expensive machine modifications.


Biscuit Roller

WAREHOUSE

Feed & Food—Flaking | Grinding | Rolling | Feed Mills Modern workshops, clean assembly halls, and a welcoming office building—built to deliver reliable equipment and on-time projects.

CONTACT US

Connect with BellaEx for flaking and steam-flaking solutions across feed and food industries. Get quotes, technical support, and project consultation from our global team.

ray@bellaex.com
+86-13810151555