Turnkey HIO steam-flaking system: steam chest + flaker + optional dryer-cooler. 0.5–2 TPH, 400–500 kg/h steam, 19.4 kW/h. 5-day install, easy to run.
HIO steam-flaked corn line for ranches and small feed mills—compact, modular, and low-CAPEX for fast payback. From cleaning and steam conditioning to flaking, cooling/drying, and conveying; optional soaking and bagging. Achieve uniform gelatinization, durable low-fines flakes, steady capacity, and lower energy use.
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After being cleaned, corn or barley enters the HIO Flaking machine. It needs to be cooked for 50 to 60 minutes, and then flaked (with a thickness of 1.5 to 2.5 mm). After drying (optional), it is conveyed to the Total Mixed Ration (TMR) and mixed with ruminant feed, and then fed into the cattle feed trough.





Grain flaking Hole-In-One machine (FAB) Features:
Advantages:
Benefits:
Our cases

Processing flow chart




Machine introduction
- 0.5-1 tons - 2 tons
Brand: BellaEx
Model: 1tph
Technical parameters:
Raw material: Corn
Roller size(mm): 500*450
Flake thickness(mm): 1 - 2mm
Capacity(TPH): 1-2
Power: 19.4Kw
HIO integrated Machine: The entire machine adopts modular design, making it easy to operate in different pastures in the future, and can be upgraded or resold for high production capacity. All parts of the entire machine are equipped with SS304 national standard bolts and screws.
Vertical steam cooking unit: 15 years of manufacturing experience combined with European technique goes to this patent unique design, which has independent intellectual property rights.
Horizontal steam cooking unit: ensure the material's cooking quality and transport them to the flaking mill.
Steam control unit: used for external steam generators or boiler steam; It's stable and has no leak point to lose steam.
Flaking module: Special design for HIO flaking mill with Grospers experience of 27 years in grain mill manufacturing.
Automation control unit
(diesel - fired, natural gas - fired, biomass - fired, coal - fired);

(for supplying steam generators)

FAQs
Standard packages are 0.5, 1, and 2 TPH for corn; expandability to higher rates is available with multi-module lines.
Typical steam consumption is 400–500 kg/h; electrical load ≈19.4 kW/h for the flaker system; steam generator and water treatment are included as options.
50–60 minutes is the typical range before flaking to 1.5–2.5 mm.
After start-up, the line can be run unattended with one part-time operator for checks and replenishment.
Yes. Barley and selected grains are supported with recipe-specific conditioning and roll-gap settings.
Nine experts from four countries inspected the HIO flaked corn machines of Bellaex.
HIO Steam‑Flaked Corn Line Operation Demo | On‑Site Follow‑Up, Northern China
HIO Steam‑Flaked Corn Line Operation Demo | On‑Site at Shaanxi Jinhelai Animal Husbandry
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BellaEx to be the most trusted, first-choice partner for innovative ruminant feed and food processing equipment solutions.

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Feed & Food—Flaking | Grinding | Rolling | Feed Mills Modern workshops, clean assembly halls, and a welcoming office building—built to deliver reliable equipment and on-time projects.
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